BG MAXX Thermal Adhesive – High‑Performance, Permanent Leather Bonding Solution
BG MAXX Thermal Adhesive is a professional-grade, one-sided film adhesive engineered for permanent applications, no stitching required. Developed with premium ester polyurethane, it delivers fast, reliable bonding across a wide variety of materials including leather, textiles, plastics, and metals. BG MAXX is machine-wash durable, heat-efficient, and certified safe for both people and the environment.
Originally formulated as a leather patch hat adhesive, BG MAXX has become the go-to solution for brands applying leather logos, patches, and emblems using a heat press. Whether you're decorating trucker, structured, or performance hats, this film-backed adhesive ensures professional, lasting results.
Why Choose BG MAXX Thermal Adhesive
- Permanent Bonding: No stitching needed, creates a long-lasting hold even under wear and washing.
- Low Activation Temperature: Softens at just 198 °F (92 °C) for safe use on heat-sensitive materials.
- Wash-Durable: Maintains adhesion through washing up to 104 °F (40 °C).
- Eco & Skin Safe: bluesign® approved and OEKO-TEX® certified.
- Made in the USA: Domestic production ensures quality control and reliable inventory.
Product Specifications
- Material: Ester Polyurethane
- Backing: 1-sided white paper film
- Softening Point: 198 °F (92 °C)
- Wash Durability: Excellent up to 104 °F (40 °C)
- Certifications: bluesign® approved, OEKO-TEX® certified
- Thickness: 0.005" (5 mil)
- Origin: Made in USA
Available Sizes
- 11" × 26" panel – Perfect fit for Buckleguy leather panels
- 12" × 1 yard – continuous (e.g., qty 7 = 12" × 7 yd roll)
- 24" × 1 yard – continuous (e.g., qty 7 = 24" × 7 yd roll)
- Full Rolls: 50 yards per roll (may contain 1 splice; max guaranteed continuous length: 10 yards)
Compatible Materials
- Leather & Faux Leather (Leatherette)
- Acrylic, Plastics, PVC, Embroidery
- Twill, Wool, Denim, Hardwood Veneers
- Polyester, Polycotton, Nylon, Lycra
- ABS, Polycarbonate, Polyurethane, Rubber, Fiberglass
- Metals: Aluminum, Copper, Steel
- Not Recommended For: Polypropylene
Application Instructions for BG MAXX Thermal Adhesive
Step 1: Apply Adhesive to Patch Backing (Flat Press or Hotronix® Clam Press)
- Temperature: 250°F – 270°F
- Time: Press for 4–6 seconds
- Pressure: Firm, even pressure is essential for proper bonding
- Surface Protection: Use Teflon or parchment paper between adhesive and top platen
- Cooling: Allow to cool completely before removing liner or handling
- Note: This step bonds the BG MAXX to your patch material (e.g., leather, faux leather, PVC, fabric)
Step 2: Apply Patch to Hat (Hotronix® Auto Clam or 360 IQ® Hat Press)
- Temperature: 250°F – 300°F
- Time: Press for 30+ seconds (longer for thick patches or rigid hats)
- Pressure: Firm pressure required; use foam pads to ensure even compression on curved hats
- Surface Protection: Use Teflon or parchment paper to prevent scorching
- Cooling: Let cool fully before peeling liner or handling for best adhesion
- Note: For structured hats, use a 1/4" foam pad under the hat and a 1/8" foam pad above the patch if needed
Iron Application Instructions (For DIY & Craft Use)
- Temperature: Set iron to a low-medium heat (260°F – 300°F); do not use steam
- Placement: Position patch and place a pressing cloth (e.g., parchment paper or thin cotton fabric) over it
- Time & Pressure: Press down firmly for 25–30 seconds; do not slide iron
- Repeat: For large patches, work in overlapping sections
- Cooling: Allow to cool completely before removing liner or handling
- Tip: Test on scrap material to dial in temperature and time for your iron model
General Recommendations
- Always pre-test settings on scrap material before bulk production
- Let adhesive cool to room temperature before testing bond strength
- For heat-sensitive hat styles (like foam truckers), begin at the lower end of the heat range
Home
